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Application guidance for dust filtration, liquid filtration, and HVAC filter selection.

PP Needle-Felt Filter Bag for Dust Collection 1
PP Needle-Felt Filter Bag for Dust Collection 2
PP Needle-Felt Filter Bag for Dust Collection 3
PP Needle-Felt Filter Bag for Dust Collection 4
PP Needle-Felt Filter Bag for Dust Collection 5
PP Needle-Felt Filter Bag for Dust Collection 1
PP Needle-Felt Filter Bag for Dust Collection 2
PP Needle-Felt Filter Bag for Dust Collection 3
PP Needle-Felt Filter Bag for Dust Collection 4
PP Needle-Felt Filter Bag for Dust Collection 5

PP Needle-Felt Filter Bag for Dust Collection

Polypropylene needle-felt filter bags for dust collection. Surface treatments may include singeing, heat setting, calendering or hydrophobic treatment, depending on the supplied specification. Confirm the required dimensions, finish and operating conditions before quotation.

For food or flour applications, review documentation for the supplied materials and the requirements of the complete dust-collection system before ordering.

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    PP Needle-Felt Filter Bags

    Polypropylene needle-felt filter bags are selected according to the dust, gas chemistry, temperature, cleaning method and baghouse design. Confirm the required finish and construction before quotation. For food or flour applications, verify the supplied-material documentation and system requirements. Any antistatic requirement must be reviewed for the complete installation; the bag alone does not establish system safety.

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    Two factors effect the choice of filter bags

    N01
    Temperature: As the main component of dust collector, it is very important whether selected filter bag adapt to the flue gas temperature. Such as, the heat resistance of filter material exceeds the flue gas temperature too much, which will cause the waste of high temperature filter material as well as big investment in equipment. If it is lower than that of flue gas, it is possible to cause the burning of bag. So how to select the filter material according to the flue gas temperature? It can be divided into the following according to the temperature: normal temperature filter material: below 130 degrees Celsius, medium temperature filter material 130~180, high temperature filter material 180~280.
    N02
    Flue gas composition: It includes the content of dust, specific gravity, particle size, viscosity or not, the water content in the flue gas and other parameters. All of these decide the way of cleaning, filter bag material treatment,filtration velocity. Usually, if the dust is dense, sticky and light, we usually choose pulse bag house and pulse bag filter. In addition, the filtration velocity is control more than 1.2m /min, sometimes 1m /min.  As well as, the Filter material treatment is generally membrane, water and oil repellent, anti - static, oriented anti adhesive treatment.
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    Dust Separation Procedure

    Different dust separation procedures require different weights and air permeability values for filter media.

    Selection considerations:

    - Match media weight and permeability to the cleaning method and dust characteristics.

    - Review emission requirements together with media construction and the complete filtration system.

    Review fan energy, compressed-air use and maintenance requirements for the actual installation; savings cannot be assumed from media weight alone.

    Dust Separation Procedure

    (g/m2)
    Weight

     Air Permeability

    mm/s @200Pa 

    l/(dm²min) @200Pa

    Intermittent Shaking

    300-350

    667-1000

    400-600

    Shaking- and reverse air

    350-450

    417-667

    250-400

    Low pressure cleaning

    400-500

    250-583

    150-35

    Pulse Jet

    500-650

    83-250

    90-150

    Filter bags material character

    Resistance of synthetic fiber to the influence of chemicals and to temperatures

    Filter type

    Continuous temperature

    Peak temperature

    Resistance to hydrolysis

    Resistance to acids

    Resiatance to alkalis

    Resistance to oxidation

    Ph value

    Application

    Remark

    Pp

    90℃

    95℃

    Excellent

    Excellent

    Excellent

    Restricted

    1-14

    Applicable to food, flour, sugar, fertilizer, electroplating and pesticide industries

    Restricted resistance to oxidation, but excellent resistance to hydrolysis

    Co-acrylic

    115℃

    120℃

    Good

    Moderate

    Moderate

    Good

    6-13

    Applicable to dergent industry and coal powder collection

    Good resistance to hydrolysis

    Co-acrylic

    125℃

    140℃

    Good

    Good

    Moderate

    Good

    3-11

    Applicable to detergent, waste incineration, asphalt, spray dryer, coal mill and power plant industries

    Good resistance to hydrolysis

    Polyester

    150℃

    150℃

    Restricted

    Moderate

    Restricted

    Good

    4-12

    Applicable to mine, limestone, cement, iron and steel induestries,alumina delivery, electrolytic aluminium, non-ferrous metal production, wood processing, food processing and pharmacy industry.

    Good resistacne to oxidation, while limited resistance to acids and alkalis. Serive life will be affected by water content under high temperature

    Pps

    190℃

    200℃

    Excellent

    Excellent

    Excellent

    Moderate

    1-14

    Applicable to the working conditions with low oxidation gas from coal-fired boiler, waste incineration, metal smelting and chemical industries

    Moderate resistance to oxidation, but excellebnt resistance to acids and alkalis.

    M-aramide

    200℃

    220℃

    Moderate

    Moderate

    Moderate

    Moderate

    5-9

    Licable tp asphalt, non-ferrous metal production, ceramic, glass industries, kilin in cement factories and blast furnace in steel factory

    Moderate resistance to oxidation. Characteristics will be influenced by water content under high temperature.

    Polyimide

    240℃

    260℃

    Good

    Moderate

    Moderate

    Good

    3-13

    Applicable to the working condition with corrosive gas, such as chemical, metal smelting, waste incineration industries, cement kiln and coal-fired boiler

    Excellent resistance to high peak temperature

    Ptee

    250℃

    280℃

    Excellent

    Excellent

    Excellent

    Excellent

    1-14

    Applicable to the working condition with high corrosive gas and high temperature, such as chemical industry, coal-fired boiler, waste incineration industry and non-ferrous metal production

    Excellent resistance to all chemical influences.

    Specification

    Construction

    Needle punch felt

    Fiber Composition

    100% PP

    Scrim Composition

    100%PP

    Felt Area Weight

    450g/m2

    Thickness

    1.7mm

    Density

    0.26g/cm3

    Mean Air Permeability

    140L/dm2.min

    Breaking Strength-MD(warp)

    ≥1200 N/5cm

    Breaking Strength-CMD(weft)

    ≥1200 N/5cm

    Breaking Elongation(200 N/5cm)-MD(warp)

    <5%

    Breaking Elongation( 200N/5cm)-CMD(weft)

    <5%

    Dry Shrinkage   (150℃, 90min)

    1%

    Blasting strength

    >300 N/cm2

    Operating Temperatures

    <90℃

    Continuous

    90℃

    Recommended Maximum Surge

    100℃

    Finish

    Heat set, singed, calendared W/O Repellent

     

    Diameter (mm)

    Length (mm)

    Weight (g/㎡)

    120, 130, 133, 155, 180, 200, 250, 292, 300

    1000, 1500, 2000, 2400, 25000, 2480, 2800, 3000, 3200, 3600, 4000, 4400, 5000, 6000, 8000

    300, 350, 400, 450, 500, 550, 600

    Most commonly used dimensions

    133mm*1500mm, 133mm*2000mm, 133mm*2500mm

    Most commonly used weight

    400g, 450g, 500g

    We can customize diameter, length, and weight for you

    Application

    Polypropylene needle felt may also be considered for liquid-solid separation, but a dust-collection bag should not be assumed interchangeable with a liquid-filter bag. Confirm the equipment, bag construction, liquid compatibility and operating limits for the intended application.

    For food, pharmaceutical or other regulated processes, request documentation specific to the supplied materials and intended use before ordering.

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    info@sffiltech.com
    +86 020 - 2213 9352 / Amily Li
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    Shanghai Sffiltech Co., Ltd. is one of the leading & professional companies on the dust filtration & separation products in China
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    Contact person: Amily Li
    WhatsApp:+1-9494737923
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